Douglas Machines Corporation - Washers and Sanitizing Systems
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Tunnel Washers Brochure Video Presentation

Commercial Tunnel Washers

Douglas Machines’ tunnel washers quickly and efficiently clean containers of various sizes and shapes including pans, trays, moulds, pallets, totes, bins, crates, baskets, barrels, drums, screens, smoke sticks, racks, buckets and lids. Select from over 40 standard Douglas Machines’ tunnel washer models or rely on our expert sales and engineering staff to custom design a solution to match your specific requirements.

Douglas Machines’ commercial tunnel washers can be configured with any combination of 4 standard sections: recirculating wash, recirculating rinse, fresh sanitizing rinse and blow-off. If needed, a recirculating pre-wash can also be added. Depending on the shape of your containers, Douglas Machines Corp. offers vertical or horizontal load machines with either transport belts or chains. Depending on the desired throughput, we offer a single or two-lane operation with transport belts or chains. Machines can be designed for space saving or water saving and inline or off-line use.

The ideal Douglas Machines’ tunnel washer for your company depends on the type of quantity of items to be washed, the type of soil to be removed, the desired wash time, heating and drying options, water and energy usage, space limitations and budget considerations. Our computer aided design and state of the art manufacturing equipment allows us to produce customized Douglas Machines’ tunnel washers with remarkable precision - without delay or added expense. Below is a summary of standard models.

 

Tunnel Washer

Tunnel washer for smoke sticks | Tunnel washer for cake pans | Tunnel washer for lugs & totes | Tunnel washer for barrels | Tunnel washer for bins | Tunnel washer for sheet pans | Tunnel washer for meat lugs | Tunnel washer for totes and lids | Tunnel washer for buckets and lids | Tunnel washer for crates | Tunnel washer for pallets

 

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Douglas Machine Basket Washers Pricing

These Douglas machines are designed for an assortment of transport carriers that are lightly soiled and typically do not have direct food contact.

Model Sections Overall Dimensions General Capacity
WR-1500-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 8" wide
12' - 6" long*
8' - 10½" high
450 pieces/hour
at 15 FPM
WR-2000-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Recirculating Rinse
5' - 9" wide
14' - 6" long*
8' - 10½" high
450 pieces/hour
at 15 FPM
WR-2500-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 9" wide
16' - 6" long*
8' - 10½" high
450 pieces/hour
at 15 FPM
WRBO-1500-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 8" wide
17' - 6" long*
9' - 8" high
450 pieces/hour
at 15 FPM
WRBO-2000-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Recirculating Rinse
Blow Off Module
5' - 9" wide
18' - 6" long*
9' - 8" high
450 pieces/hour
at 15 FPM
WRBO-2500-BW
Horizontal Load,
Basket Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
5' - 9" wide
20' - 6" long*
9' - 8" high
450 pieces/hour
at 15 FPM
* Gas heated models increase in length.  

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Douglas Machine Assorted Bakery Pan Washers Pricing

These Douglas machines are designed for moderate to heavy baked-on soils and have the flexibility to clean a variety of containers including sheet, muffin, strap, cake and loaf pans. Of course, the Douglas machine can also clean transport carriers. An adjustable hold-down mechanism is provided in the Douglas machine to allow for various heights.

Model Sections Overall Dimensions General Capacity
WR-1500-ABPW
Horizontal Load,
Assorted Bakery
Pan Washer
Recirculating Wash
Fresh Sanitizing Rinse
6' - 0" wide
22' - 0" long
8' - 8½" high
515 sheet pans/hour
at 15 FPM

1600 cake pans/hour
at 8 FPM (8")
WR-2500-ABPW
Horizontal Load,
Assorted Bakery
Pan Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
6' - 0" wide
25' - 6" long
8' - 8½" high
515 sheet pans/hour
at 15 FPM

1600 cake pans/hour
at 8 FPM (8")
WRBO-1500-ABPW
Horizontal Load,
Assorted Bakery
Pan Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
6' - 0" wide
26' - 6" long
9' - 8" high
515 sheet pans/hour
at 15 FPM

1600 cake pans/hour
at 8 FPM (8")
WRBO-2500-ABPW
Horizontal Load,
Assorted Bakery
Pan Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
6' - 0" wide
30' - 0" long
9' - 8" high
515 sheet pans/hour
at 15 FPM

1600 cake pans/hour
at 8 FPM (8")
 

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Douglas Machine Sheet, Muffin Pan & Mould Washers Pricing

These are specialty Douglas machines that allow for similar size products to be loaded vertically in order to provide direct exposure to wash/rinse jetting and blow-off air knives. This maximizes cleaning and drying effectiveness of the Douglas machine by eliminating the masking effect of conveyor belting. Single and double lane Douglas Machine models are available.

Model Sections Overall Dimensions General Capacity
WR-1500V-SMPMW
Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Fresh Sanitizing Rinse
4' - 8" wide
21' - 0" long
9' - 0" high
400 pieces/hour
at 15 FPM
WR-2500V-SMPMW
Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
4' - 8" wide
25' - 0" long
9' - 0" high
400 pieces/hour
at 15 FPM
WRBO-1500V-SMPMW
Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
4' - 8" wide
25' - 0" long
10' - 0" high
400 pieces/hour
at 15 FPM
WRBO-2500V-SMPMW
Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
4' - 8" wide
29' - 0" long
10' - 0" high
400 pieces/hour
at 15 FPM
WR-1500V-2LSMPMW
Two Lane, Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 3" wide
21' - 0" long
9' - 3" high
800 pieces/hour
at 15 FPM
WR-2500V-2LSMPMW
Two Lane, Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 3" wide
25' - 6" long
9' - 3" high
800 pieces/hour
at 15 FPM
WRBO-1500V-2LSMPMW
Two Lane, Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 3" wide
25' - 6" long
10' - 7" high
800 pieces/hour
at 15 FPM
WRBO-2500V-2LSMPMW
Two Lane, Vertical Load,
Sheet, Muffin Pan &
Mould Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
5' - 3" wide
30' - 0" long
10' - 7" high
800 pieces/hour
at 15 FPM
 

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Douglas Machine Lug & Tote Washers Pricing

These Douglas machines are available in horizontal and vertical load designs. Design preference of the Douglas machine depends on the configuration of the container and the flexibility needed.

Model Sections Overall Dimensions General Capacity
WR-1500-LTW
Horizontal Load,
Lug & Tote Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 11" wide
22' - 0" long
8' - 11½" high
400 pieces/hour
at 10 FPM
WR-2500-LTW
Horizontal Load,
Lug & Tote Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 11" wide
25' - 6" long
8½' - 11½" high
400 pieces/hour
at 15 FPM
WR-1500V-LTW
Vertical Load,
Lug & Tote Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 3" wide
21' - 0" long
9' - 1" high
265 pieces/hour
at 10 FPM
WR-2500V-LTW
Vertical Load,
Lug & Tote Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 3" wide
24' - 6" long
9' - 1" high
265 pieces/hour
at 10 FPM
WR-1500V-2LLTW
Two Lane, Vertical Load
Lug & Tote Washer
Recirculating Wash
Fresh Sanitizing Rinse
6' - 3" wide
21' - 0" long
9' - 7" high
530 pieces/hour
at 10 FPM
WR-2500V-2LLTW
Two Lane, Vertical Load
Lug & Tote Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
6' - 3" wide
24' - 6" long
9' - 7" high
530 pieces/hour
at 10 FPM
 

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Douglas Machine Tote & Lid Washers Pricing

These two lane Douglas Machine systems are designed for totes with removable lids. They are available with or without blow-off modules. The 2500 versions have a recirculating rinse in advance of the final rinse which significantly reduces water consumption.

Model Sections Overall Dimensions General Capacity
WR-1500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 8" wide
21' - 0" long
9' - 4" high
256 sets/hour
at 10 FPM
WR-2500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 6" wide
24' - 6" long
9' - 4" high
265 set/hour
at 10 FPM
WRBO-1500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 8" wide
25' - 6" long
9' - 4" high
265 sets/hour
at 10 FPM
WRBO-2500V-2LTLW,
Two Lane Vertical Load,
Tote & Lid Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
5' - 8" wide
29' - 0" long
9' - 4" high
265 sets/hour
at 10 FPM
 

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Douglas Machine Bucket & Lid Washers Pricing

These two-lane systems are designed for buckets and lids. They are available with or without blow-off modules. The 2500 versions have a recirculating rinse in advance of the final rinse, which significantly reduces water consumption.

Model Sections Overall Dimensions General Capacity
WR-1500-2LBLW
Two Lane Vertical Load,
Lid Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 11" wide
21' - 0" long
9' - 3½" high
480 sets/hour
at 10 FPM
WR-2500-2LBLW
Two Lane Vertical Load,
Lid Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 11" wide
25' - 0" long
9' - 3½" high
480 set/hour
at 10 FPM
WRBO-1500-2LBLW
Two Lane Vertical Load,
Lid Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 11" wide
28' - 0" long
10' - 2" high
480 sets/hour
at 10 FPM
WRBO-2500-2LBLW,
Two Lane Vertical Load,
Lid Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
5' - 11" wide
32' - 0" long
10' - 2" high
480 sets/hour
at 10 FPM
* Gas heated models increase in length.  

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Douglas Machine Pallet Washers Pricing

These Douglas machines are available in horizontal and vertical load designs. Design preference of the Douglas machine depends on the construction of the pallet and the flexibility needed. The vertical load machine can be installed in a pit for floor level operation.

Model Sections Overall Dimensions General Capacity
WR-1500-PW
Horizontal Load,
Pallet Washer
Recirculating Wash
Fresh Sanitizing Rinse
7' - 1" wide
15' - 6" long*
9' - 4" high
120 pieces/hour
at 9 FPM
WR-1500V-PW
Vertical Load,
Pallet Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 1" wide
13' - 6" long*
10' - 1" high
120 pieces/hour
at 9 FPM
WRBO-1500-PW
Horizontal Load,
Pallet Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
7' - 1" wide
19' - 9" long
9' - 6" high
120 sets/hour
at 9 FPM
WRBO-1500V-PW,
Vertical Load,
Pallet Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 1" wide
18' - 9" long*
11' - 5" high
120 pieces/hour
at 9 FPM
* Gas heated models increase in length.  

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Douglas Machine Smoke Stick Washers Pricing

Designed to process large quantities of wood or stainless steel sticks or rods.

Model Sections Overall Dimensions General Capacity
WR-1500-SSW
Horizontal Load,
Smoke Stick Washer
Recirculating Wash
Fresh Sanitizing Rinse
7' - 11" wide
22' - 0" long
9' - 4" high
8000 pieces/hour
at 8 FPM
WR-2500-SSW
Horizontal Load,
Smoke Stick Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
7' - 11" wide
26' - 0" long*
9' - 4" high
8000 pieces/hour
at 8 FPM
* Gas heated models increase in length.  

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Douglas Machine Barrel & Drum Washers Pricing

Designed to process barrels and drums or other items of similar size. WR-2500 version has a recirculating rinse in advance of the final rinse which significantly reduces water consumption.

Model Sections Overall Dimensions General Capacity
WR-1500-BDW
Vertical Load,
Barrel and Drum Washer
Recirculating Wash
Fresh Sanitizing Rinse
6' - 5" wide
21' - 6" long*
10' - 9½" high
200 pieces/hour
at 8 FPM
WR-2500-BDW
Vertical Load,
Barrel and Drum Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
6' - 5" wide
25' - 6" long*
10' - 9½" high
200 pieces/hour
at 8 FPM
* Gas heated models increase in length.  

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Douglas Machine Crate Washers Pricing

Designed to process plastic milk crates or other items of similar size. The WR-2500 version has a recirculating rinse tank in advance of the final rinse section which significantly reduces water consumption

Model Sections Overall Dimensions General Capacity
WR-1500-CW
Horizontal Load,
Crate Washer
Recirculating Wash
Fresh Sanitizing Rinse
5' - 3" wide
20' - 6" long
8' - 7" high
570 pieces/hour
at 12 FPM
WR-2500-CW
Horizontal Load,
Crate Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
5' - 3" wide
24' - 6" long*
8' - 7" high
570 pieces/hour
at 12 FPM
WRBO-1500-CW
Horizontal Load,
Crate Washer
Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module
5' - 3" wide
26' - 0" long*
9' - 11" high
570 sets/hour
at 10 FPM
WRBO-2500-CW
Horizontal Load,
Crate Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module
5' - 3" wide
30' - 0" long
9' - 11" high
570 pieces/hour
at 12 FPM
* Gas heated models increase in length.  

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Douglas Machine Combo Bin Washers Pricing

These come in two designs. One Douglas Machine is a standard tunnel washer design with continuous flow and the other is an indexing type which saves floor space.

Model Sections Overall Dimensions General Capacity
WR-1500I-CBW
Horizontal Load,
Indexing Combo Bin Washer
Recirculating Wash
Fresh Sanitizing Rinse
12' - 8" wide
25' - 0" long
13' - 6" high
40 pieces/hour
at 90 second intervals
PWR-2500I-CBW
Horizontal Load,
Indexing Combo Bin Washer
Recirculating Pre-Wash
Recirculating Wash
Fresh Sanitizing Rinse
12' - 8" wide
31' - 0" long
13' - 6" high
40 pieces/hour
at 90 second intervals
WR-1500-CBW
Horizontal Load,
Combo Bin Washer
Recirculating Wash
Fresh Sanitizing Rinse
8' - 5" wide
33' - 0" long*
12' - 5½" high
60 pieces/hour
at 5 FPM
WR-2500-CBW
Horizontal Load,
Combo Bin Washer
Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
8' - 5" wide
38' - 0" long
12' - 5½" high
60 pieces/hour
at 5 FPM
* Gas heated models increase in length.  

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Douglas Machines Corp. has offered a full line of automated commercial and industrial washers to the food and distribution industries for over 30 years. With over 80 standard models to choose from, Douglas Machines Corp. has a washing solution designed to match your specific needs.

 

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