Douglas Machines Corp. - Tunnel Washers for the Food and Distribution Industries

Douglas Machine Tunnel Washers quickly and efficiently clean containers of various sizes and shapes including pans, trays, molds, pallets, totes, bins, crates, baskets and buckets. Select from a wide range of standard Douglas Machine tunnel washers or rely on our expert sales and engineering staff to custom design a Douglas Machine solution to match your specific requirements. Tunnel washers are configured with any combination of 5 sections. Select from pre-wash, wash, rinse, sanitize and blow-off Douglas Machine modules. The ideal tunnel washer for your company depends on the type of quantity of items to be washed, the type of soil to be removed, the desired wash time, heating and drying options, water and energy usage, space limitations and budget considerations. Our computer aided design and state of the art manufacturing equipment allows us to produce customized Douglas Machine tunnel washers with remarkable precision - without delay or added expense. Below is a collage of the entrance ends of recently manufactured Douglas Machine tunnel washers.

Douglas Machine Basket Washers

These Douglas machines are designed for an assortment of transport carriers that are lightly soiled and typically do not have direct food contact.

Douglas Machine Basket Washers

Model	Sections	Overall Dimensions	General Capacity
WR-1500-BW Horizontal Load, Basket Washer	Recirculating Wash Fresh Sanitizing Rinse	5' - 6" wide 11' - 0" long* 7' - 2" high	450 pieces/hour at 15 FPM
WR-2000-BW Horizontal Load, Basket Washer	Recirculating Wash Recirculating Rinse	6' - 0" wide 12' - 6" long* 7' - 2" high	450 pieces/hour at 15 FPM
WR-2500-BW Horizontal Load, Basket Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	6' - 0" wide 16' - 0" long* 7' - 2" high	450 pieces/hour at 15 FPM
WRBO-1500-BW Horizontal Load, Basket Washer	Recirculating Wash Fresh Sanitizing Rinse Blow Off Module	5' - 6" wide 16' - 6" long* 12' - 0" high	450 pieces/hour at 15 FPM
WRBO-2000-BW Horizontal Load, Basket Washer	Recirculating Wash Recirculating Rinse Blow Off Module	6' - 0" wide 18' - 0" long* 12' - 0" high	450 pieces/hour at 15 FPM
WRBO-2500-BW Horizontal Load, Basket Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse Blow Off Module	6' - 0" wide 20' - 0" long* 12' - 0" high	450 pieces/hour at 15 FPM
* Gas heated models increase in length.

Douglas Machine Assorted Bakery Pan Washers

These Douglas machines are designed for moderate to heavy baked-on soils and have the flexibility to clean a variety of containers including sheet, muffin, strap, cake and loaf pans. Of course, the Douglas machine can also clean transport carriers. An adjustable hold-down mechanism is provided in the Douglas machine to allow for various heights.

Douglas Machine Bakery Pan Washers

Model	Sections	Overall Dimensions	General Capacity
WR-1500-ABPW Horizontal Load, Assorted Bakery Pan Washer	Recirculating Wash Fresh Sanitizing Rinse	6' - 0" wide 21' - 6" long 6' - 11" high	515 sheet pans/hour at 15 FPM 1600 cake pans/hour at 8 FPM (8")
WR-2500-ABPW Horizontal Load, Assorted Bakery Pan Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	6' - 0" wide 25' - 6" long 6' - 11" high	515 sheet pans/hour at 15 FPM 1600 cake pans/hour at 8 FPM (8")
WRBO-1500-ABPW Horizontal Load, Assorted Bakery Pan Washer	Recirculating Wash Fresh Sanitizing Rinse Blow Off Module	6' - 0" wide 26' - 0" long 11' - 7" high	515 sheet pans/hour at 15 FPM 1600 cake pans/hour at 8 FPM (8")
WRBO-2500-ABPW Horizontal Load, Assorted Bakery Pan Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse Blow Off Module	6' - 0" wide 30' - 0" long 11' - 7" high	515 sheet pans/hour at 15 FPM 1600 cake pans/hour at 8 FPM (8")

Douglas Machine Sheet, Muffin Pan & Mould Washers

These are specialty Douglas machines that allow for similar size products to be loaded vertically in order to provide direct exposure to wash/rinse jetting and blow-off air knives. This maximizes cleaning and drying effectiveness of the Douglas machine by eliminating the masking effect of conveyor belting. Single and double lane Douglas Machine models are available.

Douglas Machine Verticle Sheet Pan Washer

Model	Sections	Overall Dimensions	General Capacity
WR-1500V-SMPMW Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Fresh Sanitizing Rinse	4' - 6" wide 21' - 0" long 7' - 8" high	400 pieces/hour at 15 FPM
WR-2500V-SMPMW Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	4' - 6" wide 25' - 0" long 7' - 8" high	400 pieces/hour at 15 FPM
WRBO-1500V-SMPMW Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Fresh Sanitizing Rinse Blow Off Module	4' - 6" wide 25' - 0" long 12' - 5" high	400 pieces/hour at 15 FPM
WRBO-2500V-SMPMW Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse Blow Off Module	4' - 6" wide 29' - 0" long 12' - 5" high	400 pieces/hour at 15 FPM
WR-1500V-2LSMPMW Two Lane, Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Fresh Sanitizing Rinse	5' - 0" wide 21' - 0" long 7' - 8" high	800 pieces/hour at 15 FPM
WR-2500V-2LSMPMW Two Lane, Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	5' - 0" wide 25' - 0" long 7' - 8" high	800 pieces/hour at 15 FPM
WRBO-1500V-2LSMPMW Two Lane, Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Fresh Sanitizing Rinse Blow Off Module	5' - 0" wide 25' - 0" long 12' - 6" high	800 pieces/hour at 15 FPM
WRBO-2500V-2LSMPMW Two Lane, Vertical Load, Sheet, Muffin Pan & Mould Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse Blow Off Module	5' - 0" wide 29' - 0" long 12' - 6" high	800 pieces/hour at 15 FPM

Douglas Machine Lug & Tote Washers

These Douglas machines are available in horizontal and vertical load designs. Design preference of the Douglas machine depends on the configuration of the container and the flexibility needed.

Douglas Machine Conveyor Hinged Lid Washer Douglas Machine Conveyor Meat Lug Washer

Model	Sections	Overall Dimensions	General Capacity
WR-1500-LTW Horizontal Load, Lug & Tote Washer	Recirculating Wash Fresh Sanitizing Rinse	6' - 0" wide 21' - 6" long 7' - 2" high	400 pieces/hour at 10 FPM
WR-2500-LTW Horizontal Load, Lug & Tote Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	6' - 0" wide 25' - 6" long 7' - 2" high	400 pieces/hour at 10 FPM
WR-1500V-LTW Vertical Load, Lug & Tote Washer	Recirculating Rinse Fresh Sanitizing Rinse	5' - 0" wide 21' - 6" long 7' - 8" high	265 pieces/hour at 10 FPM
WR-2500V-LTW Vertical Load, Lug & Tote Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	5' - 0" wide 25' - 6" long 7' - 8" high	265 pieces/hour at 10 FPM
WR-1500V-2LLTW Two Lane, Vertical Load Lug & Tote Washer	Recirculating Wash Fresh Sanitizing Rinse	6' - 0" wide 21' - 6" long 7' - 8" high	530 pieces/hour at 10 FPM
WR-2500V-2LLTW Two Lane, Vertical Load Lug & Tote Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	6' - 0" wide 25' - 6" long 7' - 8" high	530 pieces/hour at 10 FPM

Douglas Machine Tote & Lid Washers

These two lane Douglas Machine systems are designed for totes with removable lids. They are available with or without blow-off modules. The 2500 versions have a recirculating rinse in advance of the final rinse which significantly reduces water consumption.

Douglas Machine Tote Lid Washer

Model Sections Overall Dimensions General Capacity

WR-1500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer Recirculating Wash
Fresh Sanitizing Rinse 5' - 6" wide
21' - 0" long 265 sets/hour
at 10 FPM

WR-2500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse 5' - 6" wide
25' - 0" long
7' - 6" high 265 sets/hour
at 10 FPM

WRBO-1500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module 5' - 6" wide
25' - 0" long
12' - 4" high 265 sets/hour
at 10 FPM

WRBO-2500V-2LTLW
Two Lane Vertical Load,
Tote & Lid Washer Recirculating Wash
Recirculating Rinse
Fresh Sanitizing Rinse
Blow Off Module 5' - 6" wide
29' - 0" long
12' - 4" high 265 sets/hour
at 10 FPM

Douglas Machine Crate Washers

Designed to process plastic crates or other items of similar size. The Douglas machine WR-2500 version has a recirculating rinse in advance of the final rinse which significantly reduces water consumption.

Douglas Machine Cheese Block Forms Washer

Model	Sections	Overall Dimensions	General Capacity
WR-1500-CW Horizontal Load, Crate Washer	Recirculating Wash Fresh Sanitizing Rinse	5' - 0" wide 21' - 0" long 7' - 8" high	570 pieces/hour at 12 FPM
WR-2500-CW Horizontal Load, Crate Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	5' - 0" wide 25' - 0" long* 7' - 8" high	570 pieces/hour at 12 FPM
WRBO-1500-CW Horizontal Load, Crate Washer	Recirculating Wash Fresh Sanitizing Rinse Blow Off Module	5' - 0" wide 25' - 6" long 12' - 6" high	570 pieces/hour at 12 FPM
WRBO-2500-CW Horizontal Load, Crate Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse Blow Off Module	5' - 0" wide 29' - 6" long* 12' - 6" high	570 pieces/hour at 12 FPM
* Gas heated models increase in length.

Douglas Machine Pallet Washers
These Douglas machines are available in horizontal and vertical load designs. Design preference of the Douglas machine depends on the construction of the pallet and the flexibility needed. The vertical load machine can be installed in a pit for floor level operation.

Douglas Machine Pallet Washer

Model Sections Overall Dimensions General Capacity

WR-1500-PW
Horizontal Load,
Pallet Washer Recirculating Wash
Fresh Sanitizing Rinse 7' - 0" wide
12' - 0" long*
5' - 6 1/2"high 120 pieces/hour
at 9 FPM

WR-1500V-PW
Vertical Load,
Pallet Washer Recirculating Wash
Fresh Sanitizing Rinse 5' - 0" wide
10' - 0" long*
7' - 11" high 120 pieces/hour
at 9 FPM

WRBO-1500-PW
Horizontal Load,
Pallet Washer Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module 7' - 0" wide
17' - 6" long
8' - 11" high 120 pieces/hour
at 9 FPM

WRBO-1500V-PW
Vertical Load,
Pallet Washer Recirculating Wash
Fresh Sanitizing Rinse
Blow Off Module 5' - 4 1/2" wide
16' - 6" long*
10' - 10 1/2" high 120 pieces/hour
at 9 FPM

* Gas heated models increase in length.

Douglas Machine Smoke Stick Washers

Designed to process large quantities of wood or stainless steel sticks or rods.

Douglas Machine Smoke Stick Washer

Model	Sections	Overall Dimensions	General Capacity
WR-1500-SSW Horizontal Load, Smoke Stick Washer	Recirculating Wash Fresh Sanitizing Rinse	7' - 6" wide 28' - 6" long 6' - 5" high	8000 pieces/hour at 8 FPM
WR-2500-SSW Horizontal Load, Smoke Stick Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	7' - 6" wide 32' - 0" long* 6' - 5" high	8000 pieces/hour at 8 FPM
* Gas heated models increase in length.

Douglas Machine Barrel & Drum Washers

Designed to process barrels and drums or other items of similar size. WR-2500 version has a recirculating rinse in advance of the final rinse which significantly reduces water consumption.

Douglas Machine Barrel Washer

Model	Sections	Overall Dimensions	General Capacity
WR-1500-BDW Vertical Load, Barrel and Drum Washer	Recirculating Wash Fresh Sanitizing Rinse	6' - 0" wide 21' - 6" long* 8' - 11" high	200 pieces/hour at 8 FPM
WR-2500-BDW Vertical Load, Barrel and Drum Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	6' - 0" wide 25' - 6" long* 8' - 11" high	200 pieces/hour at 8 FPM
* Gas heated models increase in length.

Douglas Machine Combo Bin Washers

These come in two designs. One Douglas Machine is a standard tunnel washer design with continuous flow and the other is an indexing type which saves floor space.

Model	Sections	Overall Dimensions	General Capacity
PWR-2500I-CBW Horizontal Load, Indexing Combo Bin Washer	Recirculating Pre-Wash Recirculating Wash Fresh Sanitizing Rinse	12' - 6" wide 31' - 0" long 12' - 5" high	40 pieces/hour at 90 second intervals
WR-1500-CBW Horizontal Load, Combo Bin Washer	Recirculating Wash Recirculating Rinse	7' - 6" wide 38' - 0" long* 10' - 2" high	60 pieces/hour at 5 FPM
WR-2500-CBW Horizontal Load, Combo Bin Washer	Recirculating Wash Recirculating Rinse Fresh Sanitizing Rinse	7' - 6" wide 44' - 0" long 10' - 2" high	60 pieces/hour at 5 FPM
* Gas heated models increase in length.